Put the right products in the right places

Product Slotting

When fast-moving products sit in hard-to-reach spots, pickers travel further, handling rises and throughput suffers – often without an obvious single cause. Frequently, the answer lies in where products are stored. AOLS analyses your products and assigns them to more suitable storage and picking locations.

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What product slotting means in practice

Product slotting is the practice of deciding where each product should live in the warehouse, based on its characteristics and how it moves. A high-velocity item belongs somewhere easy to reach and quick to replenish; a bulky or awkward item has different needs again. Get these decisions right across thousands of SKUs and the cumulative effect on travel, handling and picking can be substantial.

Many warehouse managers feel the problem long before they reach for the term slotting. If picker travel and congestion sound familiar, this is the discipline that addresses them.

The product characteristics AOLS reviews

  • Product dimensions
  • Velocity or movement
  • Shelf life
  • Other relevant product characteristics
  • Handling requirements
  • Pick-face and reserve-storage suitability
  • Replenishment implications

How AOLS develops slotting recommendations

Experience with slotting tools and operating facilities

AOLS has hands-on experience in Australian operating facilities, having both developed in-house slotting software and worked with off-the-shelf slotting solutions. That combination means the approach can be matched to your operation rather than forcing your operation to fit a single tool.

Frequently Asked Questions

What information do you need to slot our products?

Slotting is built on product inputs such as dimensions, velocity or movement, and shelf life, along with other relevant product characteristics and your movement data. AOLS works from these to develop location recommendations suited to how each product behaves.

Yes. Many warehouses feel the problem – excessive picker travel or congested pick areas – without using the term. Slotting is simply the discipline of placing products in more suitable locations.

It is best treated as something reviewed periodically. SKU profiles and demand change over time, so locations that suited the operation once may need revisiting.

Related services

Related Services

National Coverage | supporting projects across Australia

Picking performance and product locations holding your warehouse back?

Talk with AOLS about your operation, project requirements
and intended outcomes.

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